Custom Automotive Packaging
Printed bubble mailers and mailer boxes for small car accessories, trims and care kits. Share the weight and measurements of your item and we will advise on a format.
Explore Automotive Packaging
Rigid Mailer Boxes
Luxury Mailer Boxes
Rigid Mailers
Poly MailersChoose Packaging for Your Needs
Pick what you are packing in each column and compare a starting point side by side.
- Format
- Bubble mailer
- Material
- Kraft or poly with bubble lining
- Closure
- Self-seal adhesive strip
- Format
- Foldable mailer box
- Material
- Corrugated or kraft board
- Closure
- Tuck end or self-lock
- Format
- Bubble mailer
- Material
- Kraft or poly with bubble lining
- Closure
- Self-seal adhesive strip
- Format
- Foldable mailer box
- Material
- Corrugated or kraft board
- Closure
- Tuck end or self-lock
- Format
- Bubble mailer
- Material
- Kraft or poly with bubble lining
- Closure
- Self-seal adhesive strip
- Format
- Foldable mailer box
- Material
- Corrugated or kraft board
- Closure
- Tuck end or self-lock
These formats suit small, light items. Heavy parts and chemicals or liquids may need other packaging, so tell us what you ship before you order.
See What Your Bag Is Made Of
- OUTER
Printed film
PET for a bright printed look, or kraft for a natural one. This layer carries your artwork.
- MIDDLE
Barrier layer
Foil or metallized film slows down light, air and moisture.
- INNER
Seal layer
The layer that heat seals the bag closed and sits next to your product.
A typical build. Your film stack is confirmed with your quote.
The finish changes how a bag feels on the shelf
Choose a calm matte or soft touch, or use gloss and holographic when the bag needs to stand out. Colors here are for illustration, and special finishes can add cost.
Zipper
Lets customers reseal the bag.
Valve
An add-on for products that need one.
Tear Notch
Makes the first opening easy and clean.
Hang Hole
Round or Euro holes for retail pegs.
Small details that make the bag easier to use
Choose the closure and add-ons on your quote form. We confirm what fits your bag before production.
How Are Custom Mylar Bags Made?
After you approve the proof, we print the film, laminate it, cut and heat seal the bags, then add zips and finishes.
Full Color, White Ink and Windows
We print in full color with white ink support and clear windows when your design calls for them.
Three Films: PET, Foil and Kraft
Choose your film and we laminate it to match.
Dies, Heat Seals and Fitted Zips
Dies cut your shapes, heat sealing closes the seams and zip fitting adds the resealable zip.
Four Finishes and Two Hardware Add Ons
Matte, gloss, soft touch and holographic finishes, plus hang holes and valves.
Bubble Mailer Details, Sizes and Specifications
Packaging for Automotive Brands
A bubble lining cushions small accessories in the mail, and printed panels carry your brand. Boxes suit care kits and products sold as a set.
Weight and Sharp Edges
Tell us the item weight and whether it has sharp edges, and test a sample before a full order.
Choosing a Size
Measure the item with its own packing, then choose a mailer with a little room around it.
Available Bubble Mailer Sizes
| Range | Size (Inches) |
|---|---|
| Small | 4 x 8 |
| Small | 5 x 10 |
| Small | 6 x 10 |
| Medium | 7 x 12 |
| Medium | 8.5 x 12 |
| Medium | 10 x 13 |
| Large | 12 x 16 |
| Large | 14.5 x 19 |
| Large | 19 x 24 |
Bubble Mailer Specifications
| Style | Bubble Padded Envelopes |
|---|---|
| Outer Material | Kraft, Poly, Metallic |
| Lining | Air Bubble Wrap, Single or Double Layer |
| Kraft Weight | 180 to 300gsm |
| Closure | Self-Seal Strip |
| Printing | CMYK, Flexographic, Digital |
| Finish | Matte, Gloss, UV |
| Water Resistance | On Poly and Foil Options |
A Printed Mailer for Small Car Accessories
Tap a pin to see the decision behind each part of this packaging concept.
Printed outer panel
The mailer carries the brand, so no extra label is needed.
A bubble lining
The lining adds cushioning around small items.
A quick seal
The self-seal strip keeps packing simple.
Support for Your Packaging
We help with artwork, samples and specifications before your order goes to print.
01Packaging artwork design
Bring your rough concept, existing artwork or brand guidelines. We prepare your layout and digital proof.
Explore artwork support ↗02Samples and prototyping
Compare available sample types and decide what to review before a full order.
Find your sample route ↗03Packaging consultation
Work through format, size, material and closure with a simple specification brief.
Talk through your project ↗How to Order in 4 Steps
Orders for Mylar bags start at 500 pieces. Delivery takes 6 to 8 business days from proof approval.
Share what you are packing and the quantity you have in mind. Add artwork or reference images if they are ready.
Get a Quote →We bring the format, material and artwork together, and you review the specification and digital proof.
Get a Quote →Ask for changes until it looks right. Nothing goes to print until you approve.
Get a Quote →We move to production and confirm your delivery details.
Get a Quote →What Customers Say
Real reviews with their source links will appear here.
“Being able to see the design before the next step made the whole project feel easier to follow.”
“Talking through the dimensions and materials gave us a much clearer starting point for our packaging.”
“Having the artwork and project details in one place made planning the next run feel more straightforward.”
Automotive Packaging Questions
Can I ship heavy parts in these mailers?
They suit small, light items. Tell us the weight of your part so we can tell you plainly whether they fit.
Can you package car care liquids?
Contact us first with the product details, because liquids and chemicals can have added shipping rules.
Can I use a box for a kit?
Yes. Foldable boxes can take custom inserts, so share what goes in the kit.
Can I see the design before printing?
Yes. You approve a free digital proof before production starts.
Get Your Packaging Quote
Share your product, dimensions, quantity, material preference, artwork and delivery destination.
Straight Answers on Bags, Sizes and Printing
Guides and straight answers on sizes, materials, printing and ordering, written from the questions buyers ask us most.
