Custom Rigid Mailer Boxes

It uses digital files to print directly onto the Mylar material without the need for plates or screens. This is an ideal option for smaller runs or intricate, multi-colored designs. Digital printing offers high flexibility but may be more expensive for large volumes.

UV printing is a type of digital printing where ultraviolet (UV) light cures the ink as it is printed, creating a durable and glossy finish. Ideal for high-quality, vibrant prints with a fast turnaround. It is used for small to medium runs and intricate designs.

It uses engraved cylinders to transfer ink directly onto the Mylar surface. Gravure printing is excellent for long runs with complex patterns and high-quality color reproduction. We prefer this printing for premium packaging that requires intricate details.

Offset printing offers an exceptional way to enhance the product’s look with vibrant colors and quality designs. This sharp and precise printing method gives a lasting impression on the products. So, it reflects your brand with detailed graphics and logo.

We use this method to print on flexible materials like Mylar bags. Here, flexible transfer plates are used to transfer ink to the surface. It is an ideal option for high-volume printing, where one needs vibrant colors and a fast turnaround.

It involves using a stencil (or screen) and ink to apply designs directly onto the Mylar. We commonly use this method for large, bold designs or solid colors. It works well for smaller runs or simple designs but can be more labor-intensive, which is why it is expensive.

It uses engraved cylinders to transfer ink onto the Mylar surface and produces high-quality prints with fine details and vibrant colors. Rotogravure is the best option for large production volumes.

These inks have solvents as a means of dissolving the pigment so that they can effectively stick to surfaces such as Mylar. The y are well known for their bond strength on glossy surfaces, that give smooth and resistance to any impact and pressure. Offer good colors and good abrasion resistance providing high utility for packaging products that require to be protected from mechanical damage.

In the case of pigments carried by water which is used, they are better for the environment compared to solvent inks. They are less hazardous and release comparatively lower levels of volatile organic compounds (VOCs). Although they offer dazzling colors water-based inks lay flat on the less porous Mylar and may need prior treatment and or varnish.

These inks are cured by ultraviolet light. They dry immediately and are set to give heavy-duty printed artwork. UV ink offers very bright shades, which have strong abrasion resistance and great sturdiness. These inks are best for fine prints on Mylar bags since it is very detailed and has high-quality finishes.

Flexographic inks are for flexographic printing, these inks are solvent and water-based inks. Water-based inks are more common rather than solvent inks. They offer very good coverage, have very short drying times, and are quite good at color rendering. Flexographic inks are used where the client requires a high number of prints and it is ideal for printing the high number of Mylar bags.

These inks are solvent-based and are meant for durability with high-quality prints. Used for their producing dense, bright, and very detailed prints, gravure inks perform excellently on Mylar bags helping to produce intricate or large quantity prints.

Plastisol inks consist of PVC particles dispersed in a plasticizer solvent. A plastisol ink typically contains 45-60% PVC by weight. These inks provide good opacity and have tremendous durability but have a problem of not curation when they are used properly, the heat is required to cure them, and it is best suited for small quantities or for producing designs of a special kind.

The pigment-based inks contain solid particles that are dispersed in the liquid ink carrier to provide richer, longer-lasting images than the dye-based inks. Resistant to fading, water, and light exposure, it is perfect to use on Mylar bags that have to remain colored for a long time. Pigment inks are versatile and can be used on many different substrates, such as Mylar, and are very long-lasting.

It includes dyes that can dissolve within the liquid carrier, giving the ink to give bright and vivid colors. Dye inks are the least opaque when compared with pigment inks, which offer clean washout and better transparency than pigment inks. The dye-based inks give good color yields and are not resistant to UV or abrasional wear, which is not so suitable for Mylar bags frequently exposed to wear or other outdoor conditions.

These inks are violet and pastel inks, which are good in conspicuous designs, especially when illuminated under UV light, but they are the least resistant ink.

Pantone inks deliver highly accurate and consistent colors that every brand needs for logos, packaging, and any application needing exactness and color stability for the longest time.

Get a sleek and shiny look with gloss finishing on custom Mylar bags. It will enhance the colors by making them vibrant and draw the customers’ attention with uniqueness.

Matte finishing is a sophisticated option that gives the Mylar bags a smooth texture and subtle elegance. Get a non-reflective feel with high-end coatings.

Get customized Mylar bags with a combination of sustainability, durability, and a rustic look. Maintain the product quality naturally.

Gloss clear Mylar bags have a glossy finish and a transparent view to showcase what is inside the bag. It offers both visibility and elegance with top-tier protection.

A clear matte finish offers a refined look with a frosted appearance that provides both visibility and elegance while showcasing your product’s premium.

A holographic finish gives the Mylar bag an appearance that is between the colors of the rainbow on the surface of the bag. This treatment can reflect light from different positions and make the packaging attractive and premium

This treatment provides a more tender, glistering look to the Mylar bag. The lustrous layer is used to provide a rich and elegant look like the pearls to make the product packaging more attractive.

Soft-touch coatings make the Mylar bag look smooth, just like velvet. This treatment not only softens the bag surface but also gives a smoother and premium feeling to the customers.

A frosted surface treatment gives the Mylar bag a slightly transparent look and a hazy texture. This treatment can provide the packaging a premium look, making it perfect for luxury or delicate products.

This surface treatment involves the use of phosphorescent materials on the material of the Mylar bag so that when they are exposed to light the cover will emit light. This is a fanciful application of the material that is frequently employed to prevent counterfeit attempts.

When Mylar bags are manufactured, a scent is added to the bag that will give off a good smell once the bag is opened. It’s especially applicable to products such as scented candles, perfumes, or food packaging to create an added sense of the product to impress the customers.

Texture is added on Mylar Bags to highlight a specific text or image. They include embossing, debossing, or foil stamping. This gives a premium look to the packaging and enhances the perceived value of the product.

An anti-scratch coating is a layer of material that is applied to the Mylar bag to reduce the likelihood of scratching or scuffing. This treatment helps maintain the new look of the bag for a longer period, hence it is ideal for those products that have a long shelf life and need specific conditions to remain in original form.

A tear notch makes it easy for the users to open the bags and access the products without struggle. This is the best option to enhance the user experience.

Gussets are used to expand the capacity of Mylar bags. This allows the bag to pack more products while maintaining a compact structure, perfect for bulky items.

A Mylar bag with a round corner eliminates sharp edges and gives a more professional look while offering safety and aesthetic appeal.

A hang hole is an essential component for those who want to display its products efficiently. It is an ideal option for retailers.

They are simple, flat bags with no gussets or side folds. These are ideal for packaging items that don’t need much room for expansion or for items that are not bulky. Flat Mylar bags are an ideal option for small, flat products like snacks, herbs, powders, or documents.

These Mylar bags have gussets (folded sides) at the bottom, which allow the bag to stand up on its own. The gussets expand when the bag is filled, making it more stable for shelf display. We commonly use them for food items, coffee, pet food, and dried products. These bags contain a zipper for resealing.

Side gusseted bags are similar to stand-up pouches, the gussets are on the sides, and the bag expands horizontally when filled. They usually have a flat bottom but do not stand upright without assistance. They are common for bulk food items like grains, beans, and powders.

These bags are sealed at all four corners (top, bottom, and sides), offering enhanced durability and strength. They often have a rectangular shape, with the added advantage of being able to stand up. Quad seal bags are ideal for packaging heavy or large items like pet food, coffee beans, or freeze-dried meals.

These are simple, flat bags with sealed edges that form a pillow-like shape when filled. The sides of the bag are curved, giving it a more compact, soft shape. Pillow bags are commonly used for packaging food, candies, or small gifts.

A Mylar bag with an additional spout at the top for easy pouring. These bags are typically stand-up pouches, but the spout provides added functionality. Pouches with a spout are common for liquids, sauces, beverages, and some types of food or health supplements.

These bags have a flat bottom and vertical side seams, offering more stability than flat Mylar bags. The bag stays upright, which is beneficial for displaying products on shelves. There is an excellent option for food packaging, pet products, or other goods that need a stable base for display. 

A specific type of stand-up pouch with a rounded bottom. These bags are designed to hold more weight and provide a stable base. The shape allows the bag to expand easily and stand upright once filled. They are preferred for premium food packaging, such as coffee or tea, as well as pet food.

These bags are cylindrical in shape and often feature rounded edges. They may have a zip lock closure or a screw cap, depending on the product’s requirements. Frequently used for packaging rolls, snacks, or specialty products like cosmetics.

These bags feature a sliding mechanism at the top, allowing the user to easily reseal the bag. They have a sleek and modern design with a functional closure system. They are common for food, spices, or small non-food items.

These Mylar bags are designed for vacuum sealing, which removes air from the bag to preserve the packed items. They have a thicker material than regular Mylar bags which helps them to withstand the vacuum process. For long-term food storage, preserving clothing, or electronics, these bags are perfect.

These bags are custom-made into unique shapes (e.g., heart, star, or bottle-shaped) to create eye-catching and distinctive packaging. Custom-shaped mylar bags are used for special occasions, promotional packaging, or unique branding purposes.

These Mylar bags feature a resealable zip lock closure for easy opening and closing. They can be used in a variety of shapes (flat, stand-up, or gusseted) but are characterized by the easy-to-use sealing mechanism. Food products like snacks, dried fruits, and other items that need to be kept fresh are packed in a pouch with a sipper.