Custom Electronics Packaging
Printed bubble mailers, padded mailers and mailer boxes for cables, accessories and small devices. Choose cushioning for small items or a box when the product needs more structure.
Explore Electronics Packaging
Padded Mailers
Rigid Mailers
Rigid Mailer Boxes
Luxury Mailer BoxesChoose Packaging for Your Needs
Pick what you are packing in each column and compare a starting point side by side.
- Format
- Bubble mailer
- Material
- Kraft or poly with bubble lining
- Closure
- Self-seal adhesive strip
- Format
- Foldable mailer box
- Material
- Corrugated or kraft board
- Closure
- Tuck end or self-lock
- Format
- Bubble mailer
- Material
- Kraft or poly with bubble lining
- Closure
- Self-seal adhesive strip
- Format
- Foldable mailer box
- Material
- Corrugated or kraft board
- Closure
- Tuck end or self-lock
- Format
- Bubble mailer
- Material
- Kraft or poly with bubble lining
- Closure
- Self-seal adhesive strip
- Format
- Foldable mailer box
- Material
- Corrugated or kraft board
- Closure
- Tuck end or self-lock
Our mailers and boxes are not sold as anti-static packaging. If your product needs that protection, tell us before you order.
See What Your Bag Is Made Of
- OUTER
Printed film
PET for a bright printed look, or kraft for a natural one. This layer carries your artwork.
- MIDDLE
Barrier layer
Foil or metallized film slows down light, air and moisture.
- INNER
Seal layer
The layer that heat seals the bag closed and sits next to your product.
A typical build. Your film stack is confirmed with your quote.
The finish changes how a bag feels on the shelf
Choose a calm matte or soft touch, or use gloss and holographic when the bag needs to stand out. Colors here are for illustration, and special finishes can add cost.
Zipper
Lets customers reseal the bag.
Valve
An add-on for products that need one.
Tear Notch
Makes the first opening easy and clean.
Hang Hole
Round or Euro holes for retail pegs.
Small details that make the bag easier to use
Choose the closure and add-ons on your quote form. We confirm what fits your bag before production.
How Are Custom Mylar Bags Made?
After you approve the proof, we print the film, laminate it, cut and heat seal the bags, then add zips and finishes.
Full Color, White Ink and Windows
We print in full color with white ink support and clear windows when your design calls for them.
Three Films: PET, Foil and Kraft
Choose your film and we laminate it to match.
Dies, Heat Seals and Fitted Zips
Dies cut your shapes, heat sealing closes the seams and zip fitting adds the resealable zip.
Four Finishes and Two Hardware Add Ons
Matte, gloss, soft touch and holographic finishes, plus hang holes and valves.
Bubble Mailer Details, Sizes and Specifications
Packaging for Electronics Brands
A bubble lining cushions small items in the mail, and printed outer panels carry your brand to the customer. Boxes give a device more structure and can take custom inserts.
Fragile Items
Cushioning helps, but it depends on the product. Send a sample through your normal shipping route before a full order.
Choosing a Size
Measure the product with its own packing, then choose the mailer that fits with a little room around it.
Available Bubble Mailer Sizes
| Range | Size (Inches) | Common Use |
|---|---|---|
| Small | 4 x 8 | Small accessories |
| Small | 5 x 10 | Cables |
| Small | 6 x 10 | Mobile accessories |
| Medium | 7 x 12 | Books, skincare |
| Medium | 8.5 x 12 | Documents, light apparel |
| Medium | 10 x 13 | Soft goods |
| Large | 12 x 16 | Bulk items |
| Large | 14.5 x 19 | Large items |
| Large | 19 x 24 | Heavy or oversized items |
Bubble Mailer Specifications
| Style | Bubble Padded Envelopes |
|---|---|
| Outer Material | Kraft, Poly, Metallic |
| Lining | Air Bubble Wrap, Single or Double Layer |
| Kraft Weight | 180 to 300gsm |
| Closure | Self-Seal Strip |
| Printing | CMYK, Flexographic, Digital |
| Finish | Matte, Gloss, UV |
| Print Area | Inside and Outside |
| Water Resistance | On Poly and Foil Options |
A Printed Mailer for Small Devices
Tap a pin to see the decision behind each part of this packaging concept.
Printed outer panel
The mailer carries the brand, so no extra label is needed.
A bubble lining
The lining adds cushioning around small items.
A quick seal
The self-seal strip keeps packing simple.
Support for Your Packaging
We help with artwork, samples and specifications before your order goes to print.
01Packaging artwork design
Bring your rough concept, existing artwork or brand guidelines. We prepare your layout and digital proof.
Explore artwork support ↗02Samples and prototyping
Compare available sample types and decide what to review before a full order.
Find your sample route ↗03Packaging consultation
Work through format, size, material and closure with a simple specification brief.
Talk through your project ↗How to Order in 4 Steps
Orders for Mylar bags start at 500 pieces. Delivery takes 6 to 8 business days from proof approval.
Share what you are packing and the quantity you have in mind. Add artwork or reference images if they are ready.
Get a Quote →We bring the format, material and artwork together, and you review the specification and digital proof.
Get a Quote →Ask for changes until it looks right. Nothing goes to print until you approve.
Get a Quote →We move to production and confirm your delivery details.
Get a Quote →What Customers Say
Real reviews with their source links will appear here.
“Being able to see the design before the next step made the whole project feel easier to follow.”
“Talking through the dimensions and materials gave us a much clearer starting point for our packaging.”
“Having the artwork and project details in one place made planning the next run feel more straightforward.”
Electronics Packaging Questions
Will a bubble mailer protect fragile items?
It adds cushioning, but results depend on the product. Send a sample through your normal shipping route before a full order.
Can I add inserts to the boxes?
Foldable mailer boxes can take custom inserts. Share your product measurements so we can advise.
Is this anti-static packaging?
No. Our mailers and boxes are not sold as anti-static packaging.
Can I see the design before printing?
Yes. You approve a free digital proof before production starts.
Get Your Packaging Quote
Share your product, dimensions, quantity, material preference, artwork and delivery destination.
Straight Answers on Bags, Sizes and Printing
Guides and straight answers on sizes, materials, printing and ordering, written from the questions buyers ask us most.
