Custom Tobacco & Vape Packaging
Custom printed bags and mailer boxes for tobacco and vape brands that sell to adult customers. Choose a pouch for loose products or a box for devices and sets, then review a free digital proof.
Explore Tobacco & Vape Packaging
Smell Proof Mylar Bags
Child Resistant Mylar Bags
Mylar Ziplock Bags
Foldable Mailer BoxesChoose Packaging for Your Needs
Pick what you are packing in each column and compare a starting point side by side.
- Format
- Rigid mailer box
- Film
- Chipboard with printed wrap
- Closure
- Magnetic or tuck-in lid
- Format
- Rigid mailer box
- Film
- Chipboard with printed wrap
- Closure
- Magnetic or tuck-in lid
- Format
- Rigid mailer box
- Film
- Chipboard with printed wrap
- Closure
- Magnetic or tuck-in lid
Tobacco and vape packaging rules are strict and differ by market. We print what you supply, and you are responsible for required warnings, age statements and packaging rules. Confirm them before you approve your proof.
See What Your Bag Is Made Of
- OUTER
Printed film
PET for a bright printed look, or kraft for a natural one. This layer carries your artwork.
- MIDDLE
Barrier layer
Foil or metallized film slows down light, air and moisture.
- INNER
Seal layer
The layer that heat seals the bag closed and sits next to your product.
A typical build. Your film stack is confirmed with your quote.
The finish changes how a bag feels on the shelf
Choose a calm matte or soft touch, or use gloss and holographic when the bag needs to stand out. Colors here are for illustration, and special finishes can add cost.
Zipper
Lets customers reseal the bag.
Valve
An add-on for products that need one.
Tear Notch
Makes the first opening easy and clean.
Hang Hole
Round or Euro holes for retail pegs.
Small details that make the bag easier to use
Choose the closure and add-ons on your quote form. We confirm what fits your bag before production.
How Are Custom Mylar Bags Made?
After you approve the proof, we print the film, laminate it, cut and heat seal the bags, then add zips and finishes.
Full Color, White Ink and Windows
We print in full color with white ink support and clear windows when your design calls for them.
Three Films: PET, Foil and Kraft
Choose your film and we laminate it to match.
Dies, Heat Seals and Fitted Zips
Dies cut your shapes, heat sealing closes the seams and zip fitting adds the resealable zip.
Four Finishes and Two Hardware Add Ons
Matte, gloss, soft touch and holographic finishes, plus hang holes and valves.
Pouch Details, Sizes and Specifications
Custom Packaging for Tobacco and Vape Brands
Smell proof Mylar builds hold aroma inside and reseal with a zipper between uses. Rigid and foldable mailer boxes give hardware more structure in transit.
Bag or Box
Bags suit loose products. Boxes suit devices and sets that need more protection and structure.
Planning Your Artwork
Lay out your required warnings first, then build the brand design around them. We print the warning text and layout you supply.
Available Pouch Sizes
| Size (Inches) | Size (CM) | Capacity | Best Use |
|---|---|---|---|
| 3 x 4 | 7.6 x 10 | 1g | Small product packaging |
| 3.5 x 5 | 8.9 x 12.7 | 3.5g | Small packaging |
| 4 x 6 | 10 x 15 | 7g | Standard product packaging |
| 5 x 7 | 12.7 x 17.8 | 14g | Medium product packaging |
| 6 x 8 | 15 x 20 | 28g | Large packaging |
| 7 x 10 | 17.8 x 25.4 | Bulk | Bulk storage |
| 8 x 12 | 20 x 30 | Extra Bulk | Wholesale packaging |
| Custom Size | As Required | Custom Capacity | Brand-specific packaging |
Pouch Specifications
| Material | PET / VMPET / PE (High-Barrier Mylar) |
|---|---|
| Thickness | 3 mil to 7 mil |
| Bag Type | Stand-Up Pouch, Flat Pouch |
| Closure Type | Ziplock / Heat Seal |
| Smell, Moisture, Oxygen and Light Barrier | Yes |
| Finish Options | Matte, Glossy, Soft Touch |
| Printing Method | Digital / Rotogravure |
| Minimum Order | 500 Pieces |
A Pouch With Space for Every Warning
Tap a pin to see the decision behind each part of this packaging concept.
Full-front artwork
The front panel carries the brand, so no separate label is needed.
A clear product name
The name reads quickly from the shelf.
Room for required text
Space is planned first for required warnings.
Support for Your Packaging
We help with artwork, samples and specifications before your order goes to print.
01Packaging artwork design
Bring your rough concept, existing artwork or brand guidelines. We prepare your layout and digital proof.
Explore artwork support ↗02Samples and prototyping
Compare available sample types and decide what to review before a full order.
Find your sample route ↗03Packaging consultation
Work through format, size, material and closure with a simple specification brief.
Talk through your project ↗How to Order in 4 Steps
Orders for Mylar bags start at 500 pieces. Delivery takes 6 to 8 business days from proof approval.
Share what you are packing and the quantity you have in mind. Add artwork or reference images if they are ready.
Get a Quote →We bring the format, material and artwork together, and you review the specification and digital proof.
Get a Quote →Ask for changes until it looks right. Nothing goes to print until you approve.
Get a Quote →We move to production and confirm your delivery details.
Get a Quote →What Customers Say
Real reviews with their source links will appear here.
“Being able to see the design before the next step made the whole project feel easier to follow.”
“Talking through the dimensions and materials gave us a much clearer starting point for our packaging.”
“Having the artwork and project details in one place made planning the next run feel more straightforward.”
Tobacco and Vape Packaging Questions
Do you add the required warnings for me?
We print the warning text and layout you supply. Please check the wording and size your market requires.
Bag or box: which should I choose?
Bags suit loose products. Boxes suit devices and sets that need more protection and structure.
Can I see the design before printing?
Yes. You approve a free digital proof before production starts.
What is the minimum order for pouches?
500 pieces for most printing methods.
Get Your Packaging Quote
Share your product, dimensions, quantity, material preference, artwork and delivery destination.
Straight Answers on Bags, Sizes and Printing
Guides and straight answers on sizes, materials, printing and ordering, written from the questions buyers ask us most.
